Thursday, June 1, 2017

Restore Story of Rajdoot GTS 175 Bobby

                  Few months back while cleaning up our old shop floor we found some interesting stuff . My cousin Piyush & me saw some corroded, dismantled parts, 3 tires, etc. I got to know later that it was my dad's Rajdoot GTS 175 bike A.K.A Bobby.

                  I did some research on internet & found some interesting information about Rajdoot / Bobby as follows:
    


History:
                 Escorts, the owners of the now defunct Rajdoot brand, started out as a small agency back in 1944. Started by the two Nanda brothers, the agency was called Escorts Agents Limited. Within the next four years, Escorts Agricultural Machines Limited was established as a franchise of Minneapolis Moline for marketing tractors and farm equipment. In the early sixties, Escorts roped in Polish motorcycle manufacturer WFM to produce a 175cc two stroke motorcycle under the Rajdoot brand name.

            The Bobby, was introduced by Escorts as the Rajdoot GTS — an over optimistic acronym for ‘Grand Touring Sports’. The "Bobby" moniker was later added after the little bundle of joy did a little acting stint in the Raj Kapoor movie "Bobby" acted by Rishi Kapoor and Dimple Kapadia.  So at that time Bobby name became popular. " Video Link:  If you want to enjoy Bobby appearance. "


Some technical insights:
   Engine: Rajdoot's stock-in-trade 175cc, two-stroke engine, reverse scavenged.
   Gearbox: 3-speed Manual.
   Bore& stroke : 61.5 X 58 mm
   Displacement : 173 cc
   Compression ratio : 1: 6.6
   Carburetor : horizontal 24mm mikuni
   Ignition : Flywheel magneto
   Power : 7.5 bhp @ 5000 rpm
   Torque ( max) : 1.3 kg-m @ 3500 rpm
   Gear box: 3 speed constant mesh.
   Gear ratios : 2.89 , 1.47 & 1
   Clutch : multiplate wet
   Fuel tank capacity : 8 liters
   Oil capacity ( gear box) : 800 ml
   Generator : dynamo magneto 28 W
   Spark plug : mico HBW-175 Z.1
   LENGTH : 167 cm
   Width : 67mm
   Wheel base : 112 cm
   Ground clearance : 12 cm
   Dry weight : 93 Kg.
   Tyres : 3.50 X 10

Restoration:
                 While discussing with my Uncle (Who is expert with bikes & cars), we decided to restore this bike & work on it whenever we get time.

The restoration process we decided was :
   1) To start with  engine, do engine overhaul
   2) list out parts in engine & complete bike to order
   3) Assemble whole bike : Mechanical, Electrical connections...
   4) Test it
   5) Repaint it as near to its original look

   While Assembly & test process we found that one of the coil which was powering bike lights was not working.
   Fortunately almost all part were there & we had to order very few parts like 1 dynamo coil, Ignition key socket, one sprocket gear & basic engine assembly parts. 


Bobby before restoration:


I know, it was in really bad condition

Restoration in progress:



Headlamp polishing





Assembly in progress

 For electric connection it took us the longest time as one of the dynamo coil was not working


After restoration: 














   We enjoyed the restoration process as we did it on our own .
   It feels good that now we have a great charm in our collection.


    Let us know your feedback & leave a comment below also if you need help with your Car or Bike restoration drop a comment.